Setting Up My Amateur Radio Gear in the Tactix Tough Case (Tan - Medium)

When it comes to organizing and protecting my amateur radio gear, I need a case that’s tough, customizable, and reliable. The Tactix Tough Case in Tan - Medium, from Bunnings has proven to be an excellent choice, offering durability, weather resistance, and a customizable foam insert. In this post, I'll walk you through my process of setting up my gear inside the case, from cutting the foam to adding stickers for identification and personalisation :) 

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Step 1: Planning the Layout

Before cutting anything, I take time to plan how my equipment will fit inside. This includes:

• My primary radios (handhelds x 2)
• Spare batteries
• Antenna adapters
• Coaxial cables
• Microphones and speakers
• Notepad and pen for logging contacts
• Small tools (like a mini screwdriver set, pliers and tape)

I start by placing each item inside the case without cutting the foam, moving things around until I find the most efficient layout. I aim to balance accessibility and protection, ensuring that fragile parts like antennas aren’t under pressure.

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Step 2: Cutting the Foam for a Custom Fit

The Tactix Tough Case comes with pick-and-pull foam, which makes customization easier compared to solid foam blocks. Here’s my process for cutting it properly:

Tools Needed:

✔ A sharp utility knife or scalpel (for fine adjustments)
✔ A permanent marker or chalk (for marking cut lines)
✔ A ruler or straight edge (for guiding cuts)

Cutting Process:

1. Mark the cut lines: I use a marker to trace around my gear while it’s placed in its intended position.
2. Start pulling foam: Since the foam is perforated, I gently remove sections by hand. For cleaner cuts, I sometimes use a knife to slice along the perforations.
3. Test the fit: I place each item into its newly cut slot, making minor adjustments where needed.
4. Refine the depth: For shallow items (like small tools), I remove only part of the foam layers so they don’t sink too deep.
5. Final fitting: Once everything sits snugly, I test closing the case to ensure no pressure points could damage my gear.

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Step 3: Labelling and Adding Stickers

With everything securely in place, the next step is making the case uniquely mine.

Exterior Customization

I applied a number of random stickers which I was recently sent, this add a level of uniqueness to the case.

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Final Thoughts

Setting up the Tactix Tough Case for my amateur radio gear took some time, but it was well worth it. Now, my equipment is protected, organized, and easy to transport. The pick-and-pull foam made customization simple, while the stickers and labels help me identify my gear quickly.

Whether you’re heading out for field operations, SOTA activations, or just keeping your radio safe at home, this setup process ensures your gear stays in top condition.

Have you customized a radio case before? Let me know your tips and tricks!